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ENGINE PARTS for 125/ 175/ 250/ 400cc

PENTON / KTM motorcycles

 

GASKETS / SPROCKETS / SHIFT LEVERS / KICK-START LEVERS / PISTONS

CRANK BEARINGS / CASE PROTECTORS / CLUTCH PARTS / CHAIN

 

 

(NOTE: parts are available only while supplies last - prices subject to change without notice)

This is a small sampling of the popular items requested for engine repairs.

There are too many items in our inventory to be shown on this web site.

Refer to the KTM Parts Lists to find the drawing of the part you are in need

of, write down the part number and call for pricing and an inventory check.

 

Call: Al Buehner - (216) 651-6559   Mon-Fri    8:30am to 4pm E.S.T.

or Fax us a list of your quantities and part numbers: 216-651-1620

  used KTM 175 Cylinders

dirty but in good condition - will need to be bored to the next size

sold in as is condition - intake & exhaust manifolds not included

#52-30-005-63.5   -  63.5 bore    - $200

#52-30-005-63.75   -  63.75 bore    - $175

#52-30-005-64.0   -  64.0 bore    - $150

#52-30-005-65.0   -  65.0 bore    - $20

  used KTM 250 Cylinders

dirty but in good condition - will need to be bored to the next size

sold in as is condition - intake & exhaust manifolds not included

#54-30-005-71.0   -  71.0 bore    - $200

#54-30-005-71.5   -  71.5 bore    - $150

#54-30-005-71.75   -  71.75 bore    - $175

#54-30-005-72.0   -  72.0 bore    - $150

  used KTM 400 Cylinders

dirty but in good condition - will need to be bored to the next size

sold in as is condition - intake & exhaust manifolds not included

#55-30-005-81.5   -  81.5 bore (EZ81)   - $150

#55-30-005-82.0   -  82.0 bore (EZ82)   - $50 (has broken top fin)

#55-30-005-83.0   -  83.0 bore (EZ81)    - $50

#55-30-005-83.0   -  83.0 bore (EZ82)    - $50

  used KTM Cylinder Heads

dirty but in good condition - sold in as is condition

NOTE: there may be some pitting in dome area

 

#52-30-006-Black   -  175 black    - $75

#52-30-006-Silver   -  175 silver    - $50

 

#54-30-006-Black   -  250 black    - $75

#54-30-006-Silver   -  250 silver    - $50

 

#55-30-006-Silver   -  400 silver    - $50

   KTM Ignition Covers

#51-30-002-110   - NOS silver GS full cover    - $150

#51-30-002-MC   -  MC cut cover    - $50

dirty but in good condition - needs repainting - sold in as is condition

NOTE: there may be some corrosion on inside area

  used KTM FULL Clutch Case Covers

dirty but in good condition - needs repainting - sold in as is condition

NOTE: These have the 14mm kick start shaft hole

#51-30-001-BFull   - used Black full cover    -  Sold out

#51-30-001-110   - NOS Black full cover    -  $175

#51-30-001-SFull   - Silver full cover    -   Sold out

  used KTM Contoured Clutch Case Covers

dirty but in good condition - needs repainting - sold in as is condition

#51-30-001-Cont   - Silver cover 14mm   - $50

#54-30-001-Cont   - Silver cover 17mm   - $50

 

 

 

 

 

 

photo of 250 KTM gasket set

                     made in USA

 KTM Gasket Sets

Includes gaskets, seals, fiber washers, lock plates & o-rings

 

#51-30-100-000 - 125cc (1976-78)             $75 each

#52-30-100-000 - 175cc (1972-73 black motor)  $90 each

#52-30-100-100 - 175cc (1974+ silver motor)     $98 each

#54-30-100-000 - 250cc (1973-78)            $98 each

#55-30-100-000 - 400cc (1974-78)            $98 each

 

Note: above gasket sets do not include Ignition Case Gasket

A limited number of gasket sets are available for 1979+ engines -

call for pricing & stock check.   Individual gaskets, seals, washers,

and o-rings can be purchased separately

 

#51-30-025-000  extra clutch case gasket  - $3 each

#54-30-039-000  extra center case gasket -  $6 each

#51-30-036-000  extra 125cc head gasket -  $12 each

#52-30-036-000  extra 175cc head gasket -  $15 each

#54-30-036-000  extra 250cc head gasket -  $16 each

#55-30-036-000  extra 400cc head gasket -  $18 each

                            made in USA

 1979 KTM 420Gasket Set

Includes gaskets, seals, fiber washers, lock plates & o-rings

 

#560-30-100-100 -   420cc (1979 model only)    $118 each

#560-30-025-100 extra clutch case gasket  -   $4 each

#560-30-039-000 extra center case gasket -    $6 each

#560-32-022-100 extra bearing plate gasket - $4.50 each

 

Note: Individual gaskets, seals, washers, and o-rings

can be purchased separately

 1980+ KTM 420 & 495 Gasket Set

Includes gaskets, seals, fiber washers, lock plates & o-rings

Does not include a head gasket (not required on 495)-

order one separately for 420, part #560-30-036-000

 

#560-30-100-000 -   420 & 495cc (1980+ models)   $118 ea

#560-30-025-100 extra clutch case gasket  -   $4 each

#560-30-039-000 extra center case gasket -    $6 each

#560-32-022-200 extra bearing plate gasket - $4 each

 

Note: Individual gaskets, seals, washers, and o-rings

can be purchased separately

 1982+ KTM 495 Gasket Set

for engines with reed valves

Includes gaskets, seals, fiber washers, lock plates & o-rings

 

#563-30-100-000 -   495cc (1982+ models only)    $90 ea

#560-30-025-100 extra clutch case gasket  -   $4 each

#560-32-022-200 extra bearing plate gasket -  $4 each

#563-30-039-000 extra center case gasket  -   $6 each

 

Note: Individual gaskets, seals, washers, and o-rings

can be purchased separately

 KTM Case Screws (for 1973 thru 1978)

 

#51-30-SCREWS-        $10 set

         27 assorted Allen head screws to fit 1972-73 175/ & 250 center, ignition, and full clutch cases

 

#52-30-SCREWS-        $10 set

         27 assorted Allen head screws to fit 1974-78 175/ & 250 center, ignition, and contoured clutch cases

 

#55-30-SCREWS-        $10 set

         27 assorted Allen head screws to fit 400 center, ignition, & contoured clutch cases

 

 

 

 

    Inner race / ball cluster         outer race

 KTM Crank Bearings

 

#0932-063-001 -        $72 each

         M-20 3-piece bearing for 1972-73 175s

 

#52-30-082-000 -        $74 each

          L-25 3-piece bearing for 1973+   175s

 

#54-30-082-000 -         Sold out 

          FAG brand M-25 3-piece bearing for 250s & 400s

 KTM 390/ 420/ 495 Crank Bearings

replacement for

#560-30-082-000  M-30 crank bearing

 

#580-30-082-000 -        Sold out 

        2-piece roller bearing for 1979+    390 /420 /495

 

 KTM Rod Kits 

kit includes: top end bearing, bottom end bearing

lower pin, & spacer washers

 

#51-30-015-044 - 1972- 1980  125/175cc - $189

#54-30-015-044 -  1973-1982  250cc -         $189

#55-30-015-044 -   1974-1975 400cc -             $199

          with  64.5mm long lower pin

#55-30-015-144 -   1975+ 400cc -                 $199

          with 69mm long lower pin

extra upper needle bearing for 125/125  #51-30-034-000  $22 each

extra upper needle bearing for 250/400  #54-30-034-000  $22 each

    rod kits made in Italy  -  extra needle bearings made in Japan

   KTM 400 Crank Weights

   bolts onto the outside of each crank half

#55-30-022-000 -  1973-79  250cc -        $8 each

 Pistons for 125cc KTM Engines

 drop forged aluminum pistons

includes: rings, wrist pin, & c-clips

 

#50-30-007-000 -    size 54mm      $140 each

     old style Wiseco double ring piston

#50-30-007-100 -    size 54.25mm (.010)   $140 each

     old style Wiseco double ring piston

#500-30-007-201 -    size 54.5mm    $170 each

      new Wossner single ring piston for 1976-83

#500-30-007-301 -    size 54.75mm    $170 each

      new Wossner single ring piston for 1976-83

#500-30-007-401 -    size 55.0mm    $170 each

      new  Wossner single ring piston for 1976-83

#500-30-007-501 -    size 55.5mm    $170 each

      new  Wossner single ring piston for 1976-83

 

 

 

 

 

 

New style Wiseco piston for 7 fin 175 cylinder

with 2 square rings

                                 made in USA

 Pistons for 175cc KTM Engines

New style Wisco - drop forged aluminum pistons

includes: rings, wrist pin, & c-clips

 $160 each

#52-30-007-000 -   size 63.5mm

#52-30-007-300 -   size 64mm

#52-30-007-400 -   size 64.5mm

#52-30-007-500 -   size 64.75mm

#52-30-007-600 -   size 65mm

 

 extra wrist pin  #52-30-033-000  $20 each

 extra circlips    #52-30074-000  $2.50 pr

 wrist pin bearing #51-30-034-000  $22 each

 

NOTE: above pistons are for 175 cylinders with 7 cooling fins.

        A limited supply of short 175 pistons in sizes 63.5mm, 63.75mm, & 64mm  are available in Mahle brand and old style WISECO brand for 1976+ cylinders with 6 cooling fins - call for pricing.

 

 

 

 

 

Old style Wiseco piston

with top L ring and

bottom square ring

 

      made in USA

 

 

 

 

 

New style Wiseco piston

with 2 square rings

        made in USA

 

 Pistons for 73-81   250cc KTM Engines

New style Wisco (unless marked) - drop forged aluminum pistons

includes: rings, wrist pin, & c-clips

 $160 each

#54-30-007-000 -  size 71mm

#54-30-007-200 -  size 71.25mm   (.010 old style)

#54-30-007-300 -  size 71.5mm

#54-30-007-400 -  size 72mm 

#54-30-007-500 -  size 72.25mm 

#54-30-007-600 -  size 72.5mm

#54-30-007-800 -  size 73mm

extra wrist pin  #54-30-033-000  $20 each

extra circlips    #54-30-074-000  $2.50 pr

wrist pin bearing #54-30-034-000  $22 each

 

 

 

 

Old style Wiseco piston

with top L ring and bottom square ring 

                             made in USA

 Pistons for 74-78 400cc KTM Engines

Old style Wisco - drop forged aluminum pistons

includes: rings, wrist pin, & c-clips

 

#55-30-007-400 -  size 81mm     $160 each

#55-30-007-500 -  size 81.25mm   $160 each

#55-30-007-600 -  size 81.5mm   $160 each

#55-30-007-700 -  size 81.75mm   $160 each

                                 size 82mm  -sold out

 

 extra circlips    #54-30-074-000  $2.50 pr

 wrist pin bearing #54-30-034-000  $22 each

  KTM 175 (short) CYLINDER SLEEVES

     by LA Sleeve

 

#52-30-005-550 -           $400 each

          for 1976-78 175cc (6 fin cylinders)

          for short 175 pistons - uses 63.5mm short piston

 

 

 

EZ-71

 

 

 

EZ72

 KTM 250 CYLINDER SLEEVES

 

#54-30-005-050 -        Sold out 

          for 1973-76 250cc with "ELKO EZ 71" cylinder - uses 71mm piston

 

#54-30-005-550 -       $400 each

          for 1977+ 250cc with "ELKO EZ 72" cylinder - uses 71mm piston

 

NOTE: double check casting info on cylinder before ordering 

      Check the TECHNICAL web page for more information

made in USA

 KTM 400 CYLINDER SLEEVES

 

#55-30-005-150 -       Sold out 

          for 1974-77 400cc with "ELKO EZ 81" cylinder - uses 81mm piston

 

#55-30-005-658 -       $400 each

          for 1978+ 400cc with "ELKO EZ 82" cylinder - uses 81mm piston

 

NOTE: double check casting info on cylinder before ordering 

      Check the TECHNICAL  page for more information

Reproduction RUBBER NAILS for CYLINDER

  rubber vibration insulators for all KTM 125/ 175/ 250/ 400 cylinders.

  Inserts into holes of cylinder and pulled up. Excess rubber gets trimmed off

  leaving approximately 3/8" exposed to cushion cylinder head.

 

#54-30-055-000 -    $32 set of 4   

made in USA

New KTM Old Style Bearing cover kits

made of cast aluminum with grease fitting & steel sleeve.
Kit includes: 1 longer push rod, ball bearing,

2 0-rings, pins, & gasket. For 1972 thru 1980 engines.

 

#51-32-013-344 -      $200 
        old style replacement bearing cover kit
     (NOTE: Kit does not include arm assy.)

 also available:

#51-32-022-000  gasket f/ bearing cover (item 22 above) -  $ 2 ea

#51-32-017-100  push rod (item 17 above), 108mm long -  $12 ea

 

 

 New Style KTM Bearing Cover Assy.

For use on any KTM engine from 1976 thru 1980.

     see parts list page above

     

#54-32-013-044 -     $280.00

        new style replacement bearing cover  assy.

   NOTE: only 1 left in stock

 also available: see parts below

 

 

 

A    B

 

C  D  E

F

     New Style KTM Bearing Cover Parts

          see parts list page above

A - #54-32-016-044   disengaging lever assy - $30 each

B - #54-32-018-000   black plastic cap -  $3 each

C - #54-32-016-000   disengaging shaft   - Sold out

D - #54-32-032-000   pressure bolt -       Sold out

E - #54-32-033-000   bearing cage -      Sold out

F - #54-32-030-000   push rod w/ cup 8.5" long  - $18 each

 1978-79 KTM Push Rod Parts

         for 1979 125/ 175/ 250/ 400

            see parts list page above

#0711-511-000   3 piece bearing  -       $12.50 each

#540-32-030-100   push rod w/ cup 9" long  - $13 each

A B C

D

     1979-80 KTM Push Rod Parts

         for 350 / 390 / 420 / 495

A - #560-32-015-044   disengaging shaft  -  Sold out

B - #560-32-030-100   3 piece axial needle bearing  - $12 ea

C - #560-32-032--000  pressure bolt  -       $4 each

D - #560-32-017-000   push rod 8.5" long  - $13 each

A B C

D

     1981-82 KTM Push Rod Parts

         for 250 II  type 541 & 542

A - #500-32-015-044   disengaging shaft  - Sold out

B - #560-32-030-100   3 piece axial needle bearing  - $12 ea

C - #560-32-032--000  pressure bolt  -       $4 each

D - #541-32-017-000   push rod 8.75" long  - $13 each

CHAIN ROLLER KIT

for all 1976-78 Penton motorcycles using chain guide bracket (shown on right in photo)

For use with 520 or 530 chain

Roller is imbedded with 2 ball bearings

 # 55-03-053-044  roller  only         $24 each

        chain roller kit (roller, bolt, nut, washer, 2 shims)

 # 55-03-052-044   bracket           $48 each

        engine spacer bracket (with nylon chain roller)

 

 

 

 

 

      A            B

reproduction KTM Kick Start Levers

for 1972 thru 1978 bikes

 

A - #52-33-036-244 -         $80 each
        125 & 175 lever assy. Fits 14mm shaft

           NOTE: will also fit 1981 250 engines

B - #55-33-036-244 -         Out of stock
         250 & 400 lever assy fits 17mm shaft

Warning: this lever will bend if used on 400 engines with too much compression

      

A

B

 

C

D

 

     E

 n.o.s. KTM Kick Start Lever Parts

 for 1972 thru 73 black motor 175s

      1973 black motor 250s with 14mm kick starter shaft

 

A - #51-33-036-100  - upper lever       $70 each

      upper lever only without rubber - old age finish

B - #51-33-036-144  - upper lever with rubber     $95 each

      upper lever with rubber - clean, plated, cast finish

      #20-05-018-000  -  rubber for levers    $18 each

      replacement rubber as shown in photos

C - #51-33-037-100  - pin      sold out

     

D - #51-33-035-200  - kickstarter hub       sold out

 

 

 E -#51-33-036-244  - complete kick start lever     $160 each

   KTM Replacement RUBBER

 

  #20-05-018-000 -     $18 each

        Fits all  KTM kick start levers levers

 

 

 

 

A

      Old style

B

New

style

for

420/ 495

KTM FOLDING SHIFT LEVERS

A - #51-34-031-500 -      $25 each

        Fits all 1972 to 78 KTM motors with 14mm shaft.

        5-1/4 long.

       

B - # 56-34-031-000 -       $36 each      

        N.O.S. Hi-Point folding shift lever for

        1979 KTM 420 & 1980 350/ 390/ 420/ 495

         engines using redesigned clutch cases.

   KTM Replacement RUBBER

 

  #500-34-033-000 -     $8 each

        Fits all Hi-Point and KTM folding shift levers

 KTM

420

495

         A               B               C            D

1980 + KTM 520 Counter Shaft Sprockets

                for shafts requiring snap ring   $32 each
A - #500-33-029-512     12 tooth
B - #500-33-029-513     13 tooth
C - #500-33-029-514     14 tooth


D - #520-33-096-000    snap ring  $ .55

 

 

         A           B             C           D            E

                                  made in USA

1972 -80 KTM 530 Counter Shaft Sprockets

             for shafts requiring nut & lock plate   $25 each
A -   11T - Sold out 
B - #54-33-029-050     12 T
C - #54-33-029-060     13 T
D - #54-33-029-070     14 T
E - #54-33-029-080      15 T

 

 

         A           B             C            D            E

                                    made in USA

1972 -80 KTM 520 Counter Shaft Sprockets

                for shafts requiring nut & lock plate   $25 each
A - #51-33-029-511     11 tooth
B - #51-33-029-512     12 tooth
C - #51-33-029-513     13 tooth
D - #51-33-029-514     14 tooth

E - #51-33-029-515     15 Tooth

 

 

 

       A            B            C           D           E

125 KTM 428 Counter Shaft Sprockets

                for shafts requiring nut & lock plate   $25 each
A - #51-33-029-012     12 tooth sold out
B - #51-33-029-013     13 tooth
C - #51-33-029-014     14 tooth
D - #51-33-029-015     15 tooth

E - #51-33-029-016     16 Tooth

 

A

 

B

 KTM Sprocket Nut & Lock Plate

 

A- #51-33-032-000         $ 11 each

         NOS right hand  nut with cut-out

   available only while this supply lasts (see KIT below)

 

B - #51-33-031-000         $ 4 each

         lock plate  made in USA

  KTM Sprocket Nut Kit

  replacement for KTM nos nuts

  #51-33-032-044         $ 8 each

        kit includes regular right hand  nut, spacer washer,

        lock plate, and shim.

   instructions included

 

A

 

B

 

 

sold out

 

D

made in USA

 KTM MOTOR CASE PROTECTORS
Protects clutch bearing plates and ignition covers if chain breaks. Fits all 1972-78 engines

 

GS case savers -     $14 each
Extra extension to protect longer case can also be used with MC covers.
A- #51-30-047-600
            for 12 Tooth sprockets
B- #51-30-047-300
             for 14 Tooth sprockets

MC case savers -     $14 each
C -  Sold out
             
D - #51-30-047-200
             for 14 Tooth sprockets