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ENGINE PARTS for 100-125cc

PENTON / KTM / SACHS / DKW

 

GASKETS / SPROCKETS / SHIFT LEVERS / CRANK BEARINGS / ENGINE CASES

MAINSHAFTS / SELECTOR KEYS / CAM CUP / GEAR CHANGE ASSY

 

 

 

 

    (NOTE: parts are available only while supplies last - prices subject to change without notice)

This is a small sampling of the popular items requested for engine repairs.

There are too many items in our inventory to be shown on this web site.

All engine parts are available individually.

Refer to the Sachs Parts Lists to find the drawing of the part you are in need

of, write down the part number and call for pricing and an inventory check.

 

Call: Al Buehner - (216) 651-6559   Mon-Fri    8:30am to 4pm E.S.T.

or or email us at pentonpartsusa@sbcglobal.net

NOS Penton/ Hiro Ignition Cover

   New old stock cover for use on Hiro engines

    #SO2-Hiro Cover  -   $180

    NOTE: only 1 in stock

  used SACHS Ignition Case Covers

 chain damaged covers - sold out

sold in as-is condition - cases broken at top

 e-mail for photos of covers that are available

 NOS SACHS Clutch Case Covers

   New old stock cover in SACHS wrapper

    with shifter seal, 1 access plug screw and cam cup

   #0677-001-100   nos cover  $90 each

 Used SACHS Clutch Case Covers

   used cover sold as is with cam cup

   available with or without the SACHS name (please specify)

   #0677-001-USED    cover   $25 each

A

B

C

D

 SACHS Cylinder Head Fasteners

              

  A - #0642-107-001 –   special nut, used   sold out
  B - #0244-075-008 –    washer         $0.25  each


  C - #0249-120-000-    dowel sleeve  $1.00  each

  D - 0640-108-001  - stud 8 x 90mm   $1.50  each

  SACHS Exhaust nut

#0642-104-101 -    sold out

  nos SACHS engine plug screw

  alloy screw with vent hole - on top of engine case

  used for filling case with oil

   #0241-048-000    plug screw   $3 each

        made in USA

    SACHS “A” motor gasket set
Uses a thin center case gasket for large diameter crank.

 Includes gaskets, seals, fiber washers, & o-rings
(NOTE: Ignition case gasket not included - also, "A" motors

     usually come with cast iron cylinders which do not use a head gasket - specify what type of cylinder when ordering)

 

#0686-210-000 -    100cc motor gasket set - $45 set
#0686-210-100 -    125cc motor gasket set - $45 set
        specify “A” motor when ordering

 

#0650-105-100 - extra center case gasket  - $4 each

#0650-106-000 - extra clutch case gasket -  $3 each

#0650-107-200 - extra base gasket -            $2 each

          made in USA

    SACHS “B” motor gasket set
Uses a thick center case gasket for smaller diameter crank

Includes gaskets, seals, fiber washers, & o-rings
(NOTE: Ignition case gasket not included)

 

#0686-210-000 -    100cc motor gasket set - $45 set
#0686-210-100 -    125cc motor gasket set - $45 set
         specify “B” motor when ordering

 

#0650-105-101 - extra center case gasket  -  $4 each

#0650-106-000 - extra clutch case gasket -    $3 each

#0650-107-200 - extra base gasket -              $2 each

#0650-113-000 - extra 100cc head gasket -   $12 each

#0650-114-000 - extra 125cc head gasket - $12 each

     SACHS Case Screw Sets

 

#0940-SCREWS-        $29 set

         22 assorted pan head screws to fit  center, clutch, and ignition cases

  NOTE: The 65mm and 75mm screws are no longer available. They have been substituted with 70mm & 80mm screws that may have to be cut down.

   A        B       C       D      E

     F     G              H

    SACHS Counter Shaft Sprockets

              only $20 ea

  A - #0636-105-000 –     15 tooth (428)
  B - #0636-106-000 –     14 tooth (428)
  C - #0636-107-000 –     13 tooth (428)
  D - 12 tooth   sold out
  E - #0636-109-000 –     11 tooth (428)

       Also available:
  F - #0944-019-000 -       $3 each

             Bent washer for sprocket nut

  G - #0642-103-001 –           $ 4 each
              Sachs counter shaft nut - left hand thread
  H - #0636-120-000 –        sold out
              Sachs case protector

    A            B        C

SACHS SHIFT LEVERS

for all 1968-75 Sachs 100/ 125 & 175 motors

fits 20mm shifter shaft

 

A- #0660-000-000 -        $8 each

          reproduction shift rubber

NOTE: This part must be warmed up in hot water to soften it up before installing. Failure to do so may cause it to split. Use alcohol on inside to ease installation.      

    

B- #0248-144-100 -        $30 each

           n.o.s. short (5" long) shift lever (chrome)

C- #0248-144-000 -       * Sold Out *  

            n.o.s. long shift lever

  Hi-Point Shifter Spring Kit

      Fits the Hi-Point brand folding shift levers for Sachs engines

     kit includes special screw + spring + nut

  #55-34-032-044 -  spring kit -     $20 each

 

  #55-34-032-000 -  spring only -   $16 each

SACHS/ HERCULES Kick Starter Rubber

for all 1968 - 1975 bikes with Sachs engines

 

#0260-017-000 -      $18 each   

NOTE: This part must be warmed up in hot water to soften it up before installing. Failure to do so may cause it to split. Use alcohol on inside to ease installation. 

A

 

 

B

    SACHS RUBBER for igintion wires

 

A- #0665-119-000 -          Sold out 

          for Bosch ignition wires

(NOTE: 4 small holes have been drilled out to 1 large hole)

           fits "A" & "B" engine cases with hole

B- #0665-124-000 -          $12 each

           for Motoplat ignition wire

           fits "B" engine cases with slot

    SACHS 100/ 125 ROD KITS

includes: Rod, upper needle bearing, spacers, tapered pin & lower bearing

 

     #0688-006-003 A rod kit  -   $96 each  

       "A" engine rod kit (for large dia. crank)

       Note: these come with a 54.5mm tapered pin

 

     #0688-006-005-   B rod kit -   $96 each

        "B" engine rod kit (for small dia. crank)

       Note: these come with a 56.0mm tapered pin

 

extra upper needle bearing  #51-30-034-000  $31 each

  made in Japan

 SACHS Bronze Rod Bushings

    NOS bushings - size 19mm O.D. x 15mm I.D. x 17mm long

#0932-061-005 -        $6 each

   for use with  Sachs Aluminum Rod only and will need to be reamed out to fit wrist pins  

   SACHS IGNITION CRANK PINS

 

#0618-109-001 -         sold out

         NOS crank pin for ignition side - 95mm long

        left hand thread

         for use with  Sachs "A" cranks only

  NOTE: installation should be performed by an experienced machinist

    Styre Brand SACHS CRANK BEARINGS

 

#0932-063-001 -  M-20 bearing -    $48 each  

         M-20 3-piece bearing for all sachs 100 & 125 engines

 

Wiseco "M" series 125 piston

with 2 square rings     made in USA

    SACHS 125 PISTONS

  includes 2 thin rings, wrist pin and c-clips

  sizes in stock:

 

     #0686-207-035-      $130each                        

        54.0 mm (Wiseco "M" series) forged piston

     #0686-207-036-     $130 each

        54.25 mm (Wiseco "M" series) forged piston

     #0686-207-037-      $130 each                        

        54.5 mm (Wiseco "M" series) forged piston

     #0686-207-038-       $130 each

        54.75 mm (Wiseco "M" series) forged piston

     #0686-207-039 -      $130 each                       

        55 mm (Wiseco "M" series) forged piston   

     #0686-207-040 -       $130 each

        55.5 mm Reproduction cast piston

     #0686-207-041-       $130 each                         

        55.75 mm (Wiseco "M" series) forged piston

 

  extra upper needle bearing  #51-30-034-000  $31 each

Mahle brand 100 piston

with L-ring & square ring

    SACHS 100 PISTONS

  N.O.S. Mahle brand

  includes 2 steel rings, wrist pin and c-clips

  sizes in stock:

 - #0686-208-115 -      $80 each

        48.0 mm

 - #0686-208-116 -       $80 each

        48.5 mm

 - #0686-208-017 -      Sold out

        49.0 mm

- #0686-208-018 -         $80 each

        49.5 mm

  extra upper needle bearing  #51-30-034-000  $31 each

  Wiseco 152 cast alloy PISTONS for Aluminum Rods

  for use in overbored 125 cast iron cylinders

   includes 2 thin rings,  c-clips and 16mm oversize wrist pin

sizes in stock:

 - #0686-152-010 -    60.0mm     $105 each

 

 - #0686-152-020 -    60.25mm     $105 each

  

extra 16mm wrist pin #0686-152-pin   $25 each

replacement bronze bushing #0932-061-005   $6 each

      bushing will need to be reamed out to fit wrist pin

NOTE: these pistons are for use with aluminum rod with bronze bushing - double check I.D. for proper size wrist pin

  Wiseco 152 cast alloy PISTONS

  for use in overbored 125 cast iron cylinders

   includes 1 "L" ring, 1 square ring, 15mm wrist pin and c-clips

 

sizes in stock:

 - #0686-166-PS -      $100 each

        59.75 mm

 - #0686-166-P1 -      $100 each

        60.0 mm

 - #0686-166-P2 -      $100 each

        60.25 mm

extra 15mm wrist pin #51-30-033-000  $24 each

    N.O.S. SACHS Engine Case

New in the box 6-B engine case with round hole

in case for Bosch Ignition wiring

 

#0687-107-409 -     Sold out

       with lower gusset for ignition cover

 

 

 

                           + removed gusset

    N.O.S. SACHS Engine Case

New 6-B engine case with slotted hole

in case for Motoplat Ignition wiring

 

#SO1-175-CASES    - $250

         nos Sach 175 engine cases - only 1 in stock

#0687-107-509 -      Sold out

         has lower gusset for ignition cover removed 

#0687-107-USED -      $200  

         used cases bead blasted clean (no chain damage) only 1 in stock

         other used cases with chain damage  - $100 each

A

B

     SACHS Speed-o Drive Caps

 

 A  #0260-041-000 -      $3 each

       rubber cap

 B #0241-049-100 -     Sold out

       connection screw for speed-o cable

 

    USED Motoplat Mounting Plate

      for Sachs engines 1968 thru 1977 and KTM engines 1968 thru 1986

#51-31-003-000 -  used   $6 each

 

   N.O.S. "B" MAINSHAFTS

 

#0637-102-100 -      $36.50 each

       for 5 speed - "B" engines

#0637-102-101 -       sold out 

       for 6 speed -"B" engines

    NOTE: all 6 speed mainshafts have been treaded for rust. They have mis-coloration

         from where rust was and may have some pitting.

  WARNING - "B" Mainshafts cannot be used in "A" crank cases

    N.O.S. "A" MAINSHAFT ASSEMBLY

Includes: "A" selector key & selector rod

#0685-102-000 -      $80 each

       for 5 speed -"A" engines

 

#0637-102-001 -      $36.50 each

       5 speed -"A" mainshaft only (no key and rod)

  WARNING - "A" Mainshafts cannot be used in "B" crank cases

   N.O.S. Selector Rods

 

A  - #0237-120-200   -     $32.50 each

       8mm diam. for 5 speed -A engines (with threaded end)

 

B - #0619-004-001 -        Sold out 

      10mm diam.  for 6 speed -A & B engines (with 7 grooves on rod)

 

C - #0619-004-000 -      $46 each

      10mm diam. for 5 speed - A engines (with 6 grooves on rod)

 

A 8mm

 

 

B 10mm

    SACHS SELECTOR KEYS

 

#0619-001-000 -        $25 each

         N.O.S. 8mm diam. selector key for "A" selector rod

 

#0619-001-100    -       $35 each

          reproduction 10mm diam. selector key for "B" selector rod

    LAYSHAFT

 

#0685-101-100 -      $50 each

      for 5 speed motors

   CLUTCH PARTS

 

#2740-024-002  screw    $ 0.60 each

          special low profile Allen Head screw to secure basket to layshaft wheel

#0934-060-003  nut       $0.20 each

 

0259-109-000 steel outer plates    - $10 each  used

 

0284-007-000 inner friction plates - $20 each  used

 

0658-002-000  basket height 39.5mm - $30  - used

        springs 8.5mm long #0239-015-000  $1.50 each for 39.5 basket

0658-002-100  basket height 41.6mm - $30  - used

        used springs 9.4mm long #0639-106-000  $1.50 each for 41.6 basket

    KICK START SPRING

 

#0239-122-000 -       $7 each

    CAM CUPS

 

#0684-003-000 -      $9.50 each

        with 8mm center hole for 6A, 6B, 6D engines

#0286-324-201 -      $9.50 each

        with 8mm center hole for 5A engines

#0286-324-200 -      $9.50 each

        with 6mm center hole for 5A engines

    GEAR SELECTOR SHAFT w/ Pawl

 

      for all Sachs engines

 

#0290-106-211 -     $20 each

 

    GEAR CHANGE ASSY

 

        for 5 speed engines

#0290-112-101 -     $70 each

        replacement part number for #0690-002-000

 

 

 

           A                   B

    SELECTOR BOSS

 

A - #0286-317-000 -      $20 each

        For 5 speed motors

B - #0286-317-021 -      Sold out

        for 6 speed motors

 

 

 

  A  5 speed

 

 

 

  B 6 speed

    SELECTOR BOSS

    with gear lock

 

A - #0286-317-020 -      $25 each

        For 5 speed motors

B - #0286-317-022 -      Sold out

        for 6 speed motors