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 FRAME PARTS

for 1981 - 2006

 KTM motorcycles

  Call: Al Buehner - (216) 651-6559   Mon-Fri    8:30am to 4pm E.S.T.

   or e-mail us a list of your quantities and part numbers pentonpartsusa@sbcglobal.net

 

(NOTE: parts are available only while supplies last - prices subject to change without notice)

This is a small sampling of the popular items requested for frame parts.

There are too many items in our inventory to be shown on this web site and there are many items that are not available or exist in small quantities.

Refer to the  KTM Parts Lists to find the drawing of the part you are in need of, write down the part number and call for pricing and an inventory check.

 

Call: Al Buehner - (216) 651-6559   Mon-Fri    8:30am to 4pm E.S.T.

or Fax us a list of your quantities and part numbers: 216-651-1620
nos 1998-2000 Plastic Gas Tank

#503-07-013-000  black   -    $ 140 each

       7.5 liter capacity - for 125 to 380 KTMs

     NOTE: does not include the gas cap or fuel tap
nos 2000 - 2001 Plastic Gas Tank

#523-07-013-100  white   -    Sold out

  Fits 2000 300 MXC bikes

     NOTE: does not include the gas cap or fuel tap
nos 2004-06 SX/ EXC Gas Tank

#590-07-013-500  orange   -    $ 130 each

       8.5 liter capacity

     NOTE: does not include the gas cap or fuel tap
nos 2004 SXC Gas Tank & Shrouds

#583-07-013-744  orange   -    $ 300 each

        Fits 2004 625SXC

  Gas tank part number - 583-07-013-700

  shrouds #584-08-051-000 and  #584-08-050-000

     NOTE: does not include the gas cap

 Reproduction KTM FUEL PETCOCKS

 

 Fits 1979+ KTM / Acerbes plastic gas tanks. Equipped with 1/4” rear spigot. 2 screw mounting plate - comes with Viton sealing 0-ring. On /off / reserve settings.
 - #550-07-005-200-       $35 each

      petcock

 - #550-07-004-000-        $2 each

      extra Viton O-ring

 

 

A

 

B

NOS KTM FUEL PETCOCKS

 

 Fits  plastic gas tanks with brass adapter fitting shown. Equipped with 1/4” rear spigot.
 

 A - #440-07-006-000-        $20 each

      brass adapter fitting for round hole in plastic gas tanks (4 pieces)


 B - #440-07-005-200-        $40 each

      Fuel petcock only
 nos 1979 420 frame

#560-03-001-000    -   $400

 Marked with "420" welded under steering head

             (only 1 in stock)

 
 nos 2000 SX frame

#503-03-001-400    -   $300

           without steering lock body

             (only 1 in stock)
nos 2000 125/ 200 EXC frame

#503-03-001-300    -   $300

           with steering lock body

             (only 1 in stock)
nos K-style Pro Frame Guards

 

   1998 Alloy left side and right side guard plates 

   with 2 mounting screws in kit

 

    #951-005   guard kit   - $45 ea

     also identified as KTM # U6951005

 

A  new old stock silver pegs

 

 

B  new old stock charcoal pegs

 

 

C used silver pegs

           30mm wide mount

   Gripper Foot Pegs

        with 30mm mount

  A  #546-03-040-100-SLV   -  left side peg  - $60 ea

     nos silver painted

  A  #546-03-140-100-SLV   -  right side peg  - $60 ea

     nos silver painted

 

  B  #546-03-040-100-GRY   -  left side peg  - $60 ea

     nos charcoal grey painted

  B  #546-03-140-100-GRY   -  right side peg  - $60 ea

     nos charcoal grey painted

 

  C  #546-03-040-100-USED   -  left side peg  - $38 ea

     used silver painted

  C  #546-03-140-100-USED   -  right side peg  - $38 ea

     used silver painted

 

    A extra long                       B silver                      C charcoal     33mm wide mount

   Gripper Foot Pegs

      with 33mm wide mount

  A  #585-03-040-000-90   -  left side peg  - $60 ea

     nos silver painted Rallye (extra long)

  B  #585-03-040-100-SLV   -  left side peg  - $60 ea

     nos silver painted

  C  #585-03-040-100-GRY   -  left side peg  - $60 ea

     nos charcoal painted

 

FASTWAY

used extra wide gripper pegs

with 29mm wide mount

  Fastway Gripper Foot Pegs

      with 29mm mount

    USED aftermarket extra wide foot pegs

    with removeable allen head screws

 

    #546-03-040-FASTWAY   -  left side peg  - sold out

 

    #546-03-140-FASTWAY   - right side peg  - $40 ea    

nos 2000-07 Plastic Skid Plate

  for 250 - 400 - 520 4 stroke SX/ EXC

#590-03-090-200    -   $70

          with mounting bracket and screws

     installation instructions included
nos Carbon Fiber Skid Plate

  for 2003 - 450 SX

   for 2004-07 250 / 450 / 525 SX/ EXC/ MXC/ RFS

#U6907833    -   $175   only 1 in stock

     installation instructions included

   NOTE: does not include mounting hardware
used  Sub Frame

     for 1998 to 2002 KTM 125 / 250 / 300 / 380 SX, MXC, EXC

#503-03-002-044  complete with slight wear  -   $80

#503-03-002-used missing grommets/ nuts   -   $50

 1984 KTM 495 Decal for Swing Arm

#564-03-029-000  -    $10 each

 

Lug D

10mm thick

flat spot

  Measurements for Swing Arms 

  A = overall width

  B = width of arm

  C = width of gap between arms

  D = 10mm thick lug for brake caliper

  E = 15mm thick lug for brake caliper

Lug E

15mm thick

flat spot
    10 mm upper & lower flat spot

 Swing Arm for SX bikes

 for 19997 to 2000 200/ 250 SX  bikes and 2003 LC4 SX

  

  A=  206mm overall width

  B=  51mm wide

  C= 106mm gap spacing for swing arm attachment to frame

  D = 10 mm double flat gusset for brake caliper

   25.5" overall length

 

#548-04-030-044 -          new    $525 each

                                      used    $300 each

 

15mm upper lug flat,

slightly flat

on bottom

  Swing Arm

for 1998 to 2002 bikes

  A= 207mm length of outside casting of mounting

  B=  42mm wide

  C= 123mm gap spacing for swing arm attachment to frame

  E= 15mm  thick (round) gusset for brake caliper

   25-5/16" overall length

 

#590-04-030-244 -          new    $475 each

                                      used    $300 each
10 mm upper & lower flat spot   Used Swing Arms

  A= 206mm length of outside casting of mounting

  B=  42mm wide

  C= 123mm gap spacing for swing arm attachment to frame

  D = 10 mm double flat gusset for brake caliper

   25-3/4" overall length

#SO4-001 -    used    $300 each

15mm upper lug flat,

slightly flat

on bottom

   Used Swing Arm

  A= 206mm length of outside casting of mounting

  B=  42mm wide

  C= 104mm gap spacing for swing arm attachment to frame

   E= 15mm  thick (round) gusset for brake caliper

   25-3/4" overall length

         note: only 1 in stock

#SO4-002 -    used    $300 each

15mm upper lug flat,

slightly flat

on bottom

   Used Swing Arm

  A= 207mm length of outside casting of mounting

  B=  51mm wide

  C= 104mm gap spacing for swing arm attachment to frame

   E= 15mm  thick (round) gusset for brake caliper

   25-1/4" overall length

         note: only 2 in stock

#SO4-003 -    used    $300 each
10 mm upper & lower flat spot   Used Swing Arm

  A= 207mm length of outside casting of mounting

  B=  42mm wide

  C= 123mm gap spacing for swing arm attachment to frame

   D = 10 mm double flat gusset for brake caliper

   25-3/4" overall length

         note: only 1 in stock

#SO4-004 -    used    $300 each
  Used Swing Arm

  A= 235mm length of outside casting of mounting

  B=  42mm wide

  C= 150mm gap spacing for swing arm attachment to frame

        has flat bar for brake caliper - slot for shock mount

   27-3/4" overall length

         note: only 1 in stock

#600-04-030-150 -    used    $300 each
  Rubber Mud Flap

55-08-021-600 -       $26
        for 1979-1980 MC & GS bikes
        fits between air box
        and rear fender - has 3 mounting holes

         made in USA

nos  Chain Guide

 fits 1989-91 KTM 125 motorcycles

#502-03-153-000 -        $16

 

 nos 420 Lower Chain Guide Block

 fits 1979-80 KTM 420 motorcycles

#560-07-066-000 -        $30

 

KTM Bottom Chain Guide

fits 1979- KTM MC 125 / 175 / 250 / 400 swing arm

 

#550-07-071-000 -      $10 ea  

  KTM Bottom Chain Guide

fits 1979- KTM 420 swing arm

      1980  KTM 125 / 420

      1981 - 125/ 200/ 350/ 390/ 420/ 495

    NOTE: 125s require guide to be cut to 2nd slot

#560-07-071-000 -        $34 ea

  photo shows top and bottom of chain guide

Upper Chain Guide & Block

fits 1982-85 KTM swing arms

#542-07-067-000 -        $36

Lower Chain Guide

fits 1982-84 KTM 350/500/ 600 swing arm

      1983 125, 250, 420, 495

#542-07-073-000 -        $24

 reproduction Lower Chain Guide Block

fits the following KTM  motorcycles

 1981 250 / 350 / 390 / 420 / 495

 1982 250 / 495 / 350 / 500

 1983 125 / 250 / 420 / 495

 1984 125 / 250 / 420 / 495

#541-07-066-000 -        $40

 NOTE: This item can be used as a substitute

      for the #565-07-066-000 chain guide

 reproduction Lower Chain Guide Block

fits the following KTM  motorcycles

below the swing arm before rear sprocket

1985-92   125, 240, 250, 300, 500

#565-07-066-000 -       $40  

Reproduction front Chain Guide

fits top and bottom of swing arm

   for 1984+ 125, 250, 420, 495

 

#543-07-073-000 -   replaced with

  #564-07-073-000        $54

EBC brake shoes
for 1982 – 250 & 495 KTMs

#542-09-035-000 -        $30

 

 Ferodo brake shoes

brake shoes for 83-250
and all 1984-85 KTM motorcycles that use

a double-linked brake cams

#543-09-035-000 -        $35
 
   NOS BRAKE PEDAL

  fits 1981-83 bike frames, all steel, painted red

 #500-03-060-100 -        $30 each

     NOS BRAKE PEDAL

  fits 1983 250MX bikes, all steel, painted gold

 #543-03-060-000 -        $40 each

      NOS BRAKE PEDAL

  fits 1984 125/ 420/ 495 bikes

       1985 125/ 250/ 300/ 500

   aluminum with steel toe cleat

 #501-03-060-000 -        $60 each

 
    NOS BRAKE PEDAL

  fits 1986  500/ 600 bikes

          aluminum with steel toe cleat

 #570-03-060-100 -        $58

    note: only 1 in stock

    NOS BRAKE PEDAL

  fits 1986 125/ 250/ 300/ 350/ 500 bikes

  aluminum with steel toe cleat & ball bearing pivot

 #565-03-060-044 -        $58 each

  NOS BRAKE PEDAL

aluminum with steel toe cleat & ball bearing pivot

 

 

 

    #502-03-060-044 -        $68 each

fits 1987 125/ 250/ 300/ 350/ 500 bike

 

 NOTE: only 1 in stock

   NOS BRAKE PEDAL

aluminum with steel toe cleat & ball bearing pivot

 

 

   #502-03-060-544 -        sold out

fits 1989 125/ 250/ 350/ 500 bikes

     1990  500-600 LC4/ 350/ 500

     1991 125/ 350 500

     1992 125/ 500/ 550

 

 

 

 

        35mm                         38mm

MARZOCCHI FORK SEALS

 

#1-265-0514 -         $7 each
             35mm x 7 double lip seal

#99-MAR-528034 -          $8.50 each
             35mm x 10 double lip seal
#99-MAR-528012 -          $8 each
              38mm x 7 double lip seal
#99-MAR-528035 -          $8.50 each
              38mm x 10 double lip seal
#99-MAR-528053 -          $8.50 each
              40mm x 10 double lip seal
#99-MAR-528055 -          $8.50 each
              42mm x 10 double lip seal

 

 

 

       A                              B

Reproduction

MARZOCCHI FORK BOOTS

A - #99-MAR-533001 -       $38 pair
              35mm boots, black
B - #99-MAR-533019 -        $38 pair
               38mm boots, black

 

Marzocchi

50mm

fork seal

rebuild kit

 MARZOCCHI FORK SEAL KIT

#99-MAR850/31 -          $98 kit

 rebuild kit for 1997-98 50mm forks

kit includes:  2 seals

2  fork wipers

2 teflon coated slider bushings 50mm i.d. x 25 x 2.5mm thick

2 teflon coated bushings 50mm o.d. x 20 x 1mm thick

2 copper spacers

4 o-rings

2 seal rings

2 chrome washers

     will fit 2000 Victory V92SC bikes

 NOS Marzocchi Handlebar Clamps

     orignial alloy clamps with recessed holes for Allen head screws

     fits all Marzocchi forks

 

-  #MAR-3250R1 - clamp    $12 each

 

-  #MAR-3250R1-KIT -     $25 each

          kit contains 2 clamps + 4 Allen head screws

-  #0912-080-303  - 8mm screws  - $0.40 ea

 
KTM Threaded End BRAKE LINES

#583-13-010-100 for 1997   $60 each

     52" long / 1,290 mm

 

Other Lengths available -  $60 each

 49.5" (1,257mm)   /  50.5" (1,282mm)

 51.5" (1,308mm)   /  59" (1,498mm)

 NOTE: measurements are overall lengths

KTM Open End BRAKE LINES

#583-13-029-100 -  $70 each

    59" long (1,498mm)

 

Other Lengths available -  $60 each

  39" (990mm)

 

 NOTE: measurements are overall lengths

KTM Bend End BRAKE LINES

Other Lengths available -  $70 each

 65" (1,651mm) one end bent 45 degrees, other end straight

 

 

 NOTE: measurements are overall lengths

 

Have a question about which part is right for your bike?

Are you ready to place an order?

 

Call: Al Buehner - (216) 651-6559   Mon-Fri    8:30am to 4pm E.S.T.

or Fax us a list of your quantities and part numbers: 216-651-1620